Work Follow:
Decoiler→Leveling Device→Servo Feeding & Punching Hole Machine→Feed Guide Device & Rolling Forming System→Hydraulic Post Cutting Device→Exit Rack
Machine Components
1)5 Ton Hydraulic Decoiler: one set
Hydraulic control steel coil inner bore shrinkage and stop
Max. feeding width:600mm
Coil ID Range:508±30mm,Outside Diameter:1500mm
Max capacity:5ton, motor:3KW, frequency speed control
Oil pump motor:3KW
Add automatic feeding power and self-stop device
With Hydraulic Pressure Arm Device
2)Leveling Device
Up Three down Four totally seven roller leveling device
With feeding material guide, body frame made from H450 type steel by welding
Shafts manufactured from 45# steel,Quenching and tempering heat treatment, hard chrome plating.Diameter=φ90mm,precision machined
Motor power:3KW
3) Servo Drive & Punching Machine
63 Tons HIGH SPEED punching machine before roll forming, equip with one set of punching model.Punching machine four sides with safety cover and one side with open the door.By PLC system control.
Material sending by the Servo motor for punching more accuracy, servo motor power 3 KW
4) Main Machine
With feeding Guide,Body frame made from H400 type steel by welding
Side wall thickness: Q235 t18mm ;Tie rod:ф22 Galvanized
Rollers manufactured from Bearing steel GCr15(=EN31 steel), precision machined,hard Chrome Coated;with thickness 0.04mm,surface with mirror treatment(for longer life and anti-rust);Shafts manufactured from 45# steel,Quenching and tempering heat treatment, hard chrome plating.Diameter=80mm,precision machined
Gear & chain drive about 22-step to form
Main Motor(Polaroid brand)=15KW ,Frequency speed control
Water cold Device
5)Post Hydraulic Cutting Device
Post to cut, stop to cutting,Two pieces type of cutting blade design, no blanking
Hydraulic motor: 5.5KW
Cutting tool material: Cr12MoV(= SKD11 with at least one million times of cutting life), Heat treatment to HRC58-62 degree
The cutting power is provided by the main engine Independent hydraulic station
6) PLC Control System
Control The Quantity And Cutting Length Automatically
Input The Production Data(Production Batch,pcs,Length,etc.)On The Touch Screen ,
It Can Finish The Production Automatically.
Combined With: PLC, Inverter, Touch Screen, Encoder, etc
7)Exit Rack
Un-powered, Two units,with rollers on it for easy movement.
8)Product Show
Packing Style
Packing method: Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.
After-Sale Service
1. The warranty is 24 months after the client receives the machine.Within the 24 months, we will courier the replacement parts to the client free of charge.
2. We offer technical support for the entire life of our machines.
3. We can send our technicians to install and train the workers in the clients' factories with extra cost.
